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Pub.No.00EMT0001, AUGUST 2010
Shop Manual
For South Africa
(EURO 2)
diesel engine
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Pub.No.00EMT0001, AUGUST 2010
Shop Manual
For South Africa
(EURO 2)
diesel engine
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Pub.No.00EMT0001, AUGUST 2010
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GROUP INDEX
GENERAL .............................................
ENGINE .................................................
LUBRICATION ......................................
FUEL AND ENGINE CONTROL ...........
COOLING ..............................................
INTAKE AND EXHAUST.......................
FOREWORD
This Shop Manual is published for the information and
guidance of personnel responsible for maintenance of
Mitsubishi Fuso 6M6 series diesel engine, and includes
procedures for adjustment and maintenance services.
We earnestly look forward to seeing that this manual is
made full use of in order to perform correct services with
no wastage.
For more details, please consult your nearest authorized
Mitsubishi Fuso dealer or distributors.
Kindly note that the specifications and maintenance ser-
vice figures are subject to change without prior notice in
line with improvement which will be effected from time to
time in the future.
AUGUST 2010
Applicable models
6M60T1
6M60T2
В©2010 Mitsubishi Fuso Truck & Bus Corporation
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This Shop Manual contains the information classified into the following groups.
If any system or equipment has two or more variations with significantly different construction, the variations are
handled as different groups. These groups are identified by different alphabets preceded by the same number.
1. ENGINE volume
2. CHASSIS volume
3. ELECTRICAL volume
Group No.
Group subject
11
ENGINE
12
LUBRICATION
13
FUEL AND ENGINE CONTROL
14
COOLING
15
INTAKE AND EXHAUST
Group No.
Group subject
21
CLUTCH
22A
MANUAL TRANSMISSION <M060S6, M070S6>
22B
MANUAL TRANSMISSION <M060S9 (EATON FS-8209)>
25
PROPELLER SHAFT
26A
FRONT AXLE <FK61>
26B
FRONT AXLE <FK62, FM, FN>
27
REAR AXLE
31
WHEEL, TIRE
33
FRONT SUSPENSION
34A
REAR SUSPENSION <LEAF (SHACKLE LINK TYPE)>
34B
REAR SUSPENSION <LEAF (TRUNNION TYPE)>
35A
BRAKE <AIR OVER HYDRAULIC BRAKE>
35B
BRAKE <FULL AIR BRAKE>
35EA
ANTI-LOCK BRAKE SYSTEM (ABS) <AIR OVER HYDRAULIC BRAKE>
35EB
ANTI-LOCK BRAKE SYSTEM (ABS) <FULL AIR BRAKE>
36
PARKING BRAKE
37
STEERING
41
BUMPER, FRAME
42
CAB MOUNTING, TILT
43
DOOR
51
EXTERIOR
52
INTERIOR
55
HEATER
Group No.
Group subject
54
ELECTRICAL
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00-1
GROUP 00 GENERAL
VEHICLE MODEL CODING SYSTEM .............................................. 00-2
EQUIPMENT TYPE CODING SYSTEM ............................................ 00-3
POWER TRAIN TABLE ..................................................................... 00-5
HOW TO READ THIS MANUAL ........................................................ 00-6
1. Illustrated Parts Breakdown and Service Procedures ................... 00-8
2. How to Use Diagnosis Codes <Electronic Control System> ....... 00-10
3. How to Read Circuits ....................................................................... 00-11
CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ...... 00-14
PRECAUTIONS FOR MAINTENANCE OPERATION .................... 00-15
JACKING UP THE VEHICLE .......................................................... 00-25
DIAGNOSIS CODES
1. Diagnosis Codes ............................................................................. 00-28
2. Reading and Erasing the Diagnosis Code .................................... 00-29
TABLE OF STANDARD TIGHTENING TORQUES ........................ 00-36
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00-2
1 Basic vehicle type
F
Cab-over engine truck
2 Drive system
K
4 Г— 2 G.V.W. 10.4 to 13.5 ton
M
4Г—2G.V.W.16ton
N
6Г—2,6Г—4G.V.W.23.2to24.0ton
3 Development sequential number
6
4 Suspension
FK
1
Leaf suspension (air over hydraulic brake)
2
Leaf suspension (full air brake)
FM
5
Leaf suspension (full air brake)
FN
1
6 Г— 2 Leaf suspension (full air brake)
5 Engine
F
6M60T1, 6M60T2
6 Wheel base
F
3680 mm
K
4870 mm
L
5210 mm
P
6080 mm
U
7190 mm
7 Chassis arrangement for use
None Standard use
W
Crew cab
Z
Higher-ton class G.V.W. 12.0 to 13.5 ton <FK>
8 Engine type
1
6M60T1 (177 kW {240 PS})
2
6M60T2 (199 kW {270 PS})
9 Steering position
R
Right-hand drive vehicle
10
to
12
Export specification
1
7
4
35
2
9
810
6
FK6 1FKWR
11 12
1
VEHICLE MODEL CODING SYSTEM
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00
00-3
Component
Name plate marking
Code description
Engine
6M60T1
6
M
6
0
T
1
Classification of turbocharger
With turbocharger
Order of development within same series
Order of development among different series
Diesel engine
No. of cylinders (6: six cylinders)
Clutch
C7M38
C
7
M
38
Disc OD
Facing material (M: Cera-metallic)
Load carrying capacity of truck class (ton -
nage)
Initial letter of the clutch
Transmission
M070S6D
M
070
S
6
D
Direct drive (unmarked: overdrive)
Forward speeds
Type of mesh (S: Synchromesh)
Load carrying capacity of truck class (ton -
nage)
Initial letter of the transmission
Propeller shaft
P140
P
14
0
Version number
Load carrying capacity of truck class (ton -
nage)
Initial letter of the propeller shaft
Front axle
F400T
F
400
T
Vehicle type (T: Truck)
Load carrying capacity of truck class (ton -
nage)
Initial letter of the front axle
Rear axle
R050T
R
05
0
T
Vehicle type (T: Truck)
Order of development within same series
Load carrying capacity of truck class (ton -
nage)
Initial letter of the rear axle
R10TT
R
10
T
T
Axle type (T: Tandem axle, D: Dead axle)
Vehicle type (T: Truck)
Load carrying capacity of truck class (ton -
nage)
Initial letter of the rear axle
EQUIPMENT TYPE CODING SYSTEM
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