---===SME_1009_00002_0001.djvu===--- Pub.No.00EHT0002, AUGUST 2010 chassis Shop Manual For Morocco/Pakistan EURO 1 ---===SME_1009_00002_0001.djvu===--- Pub.No.00EHT0002, AUGUST 2010 chassis Shop Manual For Morocco/Pakistan EURO 1 ---===SME_1009_00002_0002.djvu===--- ---===SME_1009_00002_0003.djvu===--- Pub.No.00EHT0002, AUGUST 2010 ---===SME_1009_00002_0004.djvu===--- GROUP INDEX GENERAL ................................................ CLUTCH ................................................... MANUAL TRANSMISSION...................... PROPELLER SHAFT ............................... FRONT AXLE........................................... REAR AXLE ............................................. WHEEL, TIRE........................................... FRONT SUSPENSION ............................. REAR SUSPENSION ............................... BRAKE .................................................... ANTI-LOCK BRAKE SYSTEM (ABS) ..... RETARDER .............................................. INSPECTION OF ELECTRICAL EQUIPMENT ............................................ ELECTRICAL EQUIPMENT INSTALLATION POSITIONS ................... ELECTRICAL WIRING DIAGRAM .......... PARKING BRAKE ................................... STEERING ............................................... BUMPER AND FRAME............................ CAB MOUNTING AND TILT .................... DOOR ....................................................... EXTERIOR ............................................... INTERIOR................................................. HEATER AND VENTILATION .................. FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso FV series trucks, and includes proce- dures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. AUGUST 2010 Applicable models FV В©2010 Mitsubishi Fuso Truck & Bus Corporation ---===SME_1009_00002_0005.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. ENGINE volume 2. CHASSIS volume 3. ELECTRICAL volume Group No. Group subject 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 14 COOLING 15 INTAKE AND EXHAUST Group No. Group subject 21 CLUTCH 22 MANUAL TRANSMISSION 25 PROPELLER SHAFT 26 FRONT AXLE 27 REAR AXLE 31 WHEEL, TIRE 33 FRONT SUSPENSION 34 REAR SUSPENSION 35 BRAKE 35E-01 ANTI-LOCK BRAKE SYSTEM (ABS) 35E-02 RETARDER 35E-03 INSPECTION OF ELECTRICAL EQUIPMENT 35E-04 ELECTRICAL EQUIPMENT INSTALLATION POSITIONS 35E-05 ELECTRICAL WIRING DIAGRAM 36 PARKING BRAKE 37 STEERING 41 BUMPER AND FRAME 42 CAB MOUNTING AND TILT 43 DOOR 51 EXTERIOR 52 INTERIOR 55 HEATER AND VENTILATION Group No. Group subject 54 ELECTRICAL ---===SME_1009_00002_0006.djvu===--- 00-1 GROUP 00 GENERAL VEHICLE MODEL CODING SYSTEM .............................................. 00-2 EQUIPMENT TYPE CODING SYSTEM ............................................ 00-3 POWER TRAIN TABLE ..................................................................... 00-4 HOW TO READ THIS MANUAL ........................................................ 00-6 1. Illustrated Parts Breakdown and Service Procedures ................... 00-8 2. How to Use Diagnosis Codes <Electronic Control System> ....... 00-10 3. How to Read Circuits ....................................................................... 00-11 CHASSIS NUMBER AND ENGINE NUMBER ................................ 00-14 PRECAUTIONS FOR MAINTENANCE OPERATION .................... 00-16 JACKING UP THE VEHICLE .......................................................... 00-26 DIAGNOSIS CODES 1. Diagnosis Codes ............................................................................. 00-30 2. Reading and Erasing the Diagnosis Code .................................... 00-31 TABLE OF STANDARD TIGHTENING TORQUES ........................ 00-36 ---===SME_1009_00002_0007.djvu===--- 00-2 1 Basic vehicle type F Cab-over engine truck 2 Drive system V 6Г—4 3 Development sequential number 5 4 Suspension 1 Leaf suspension 5 Engine 7 6D24 6 Wheel base J 4400 to 4700 mm P 5900 to 6200 mm 7 Chassis arrangement for use None Standard use D Dump use R Semi trailer use 8 Engine type 2 Turbo charged 9 Steering position L Left-hand drive vehicle R Right-hand drive vehicle 10 to 12 Export specification 1 7 4 35 2 9 810 6 FV517JRR 11 12 2 VEHICLE MODEL CODING SYSTEM ---===SME_1009_00002_0008.djvu===--- 00 00-3 Component Name plate marking Code description Engine 6D24-T2 6 D 2 4 -T2 Classification of turbocharger (T : with turbocharger) Order of development within same series Order of development among different series Diesel engine Number of cylinders (6: six cylinders) Clutch C12M41 C12M41 Disc outside diameter Facing material (W: Woven, M: Cera-metallic) Typical load capacity (tonnage class) of vehicle Initial letter of "clutch" Transmission M130S7 M130 S 7 Number of forward speeds Meshing(S: Synchromesh) Version number Typical load capacity (tonnage class) of vehicle Initial letter of "transmission" M130S2X5 M130 S2X5 Number of forward speeds High-and-low two step Meshing (S: Synchromesh) Version number Typical load capacity (tonnage class) of vehicle Initial letter of "transmission" Propeller shaft P140 P140 Version number Typical load capacity (tonnage class) of vehicle Initial letter of "propeller shaft" Front axle F090T F090 T Type of vehicle (T: Truck) Version number Typical load capacity (tonnage class) of vehicle Initial letter of "front axle" Rear axle R10TT R10T T Axle type (T: Tandem axle, D: Dead axle) Type of vehicle (T: Truck) Typical load capacity (tonnage class) of vehicle Initial letter of "rear axle" Reduction and differential D10HT D10HT Tandem axle Tooth form (H: Hypoid gear) Typical load capacity (tonnage class) of vehicle Initial letter of "differential" in reduction and dif- ferential EQUIPMENT TYPE CODING SYSTEM ---===SME_1009_00002_0009.djvu===---