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Shop Manual
chassis
Pub.No.TWSE0415, JANUARY 2005
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Shop Manual
chassis
Pub.No.TWSE0415, JANUARY 2005
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GROUP INDEX
GENERAL ...............................................
CLUTCH ..................................................
MANUAL TRANSMISSION.....................
PROPELLER SHAFT..............................
FRONT AXLE .........................................
REAR AXLE ............................................
WHEEL AND TIRE ..................................
FRONT SUSPENSION ............................
REAR SUSPENSION ..............................
BRAKE ....................................................
ANTI-LOCK BRAKE SYSTEM <WITH-
OUT POWER ASSIST FUNCTION> .......
ANTI-LOCK BRAKE SYSTEM <WITH
POWER ASSIST FUNCTION> ..............
PARKING BRAKE...................................
STEERING ..............................................
FRAME . ...................................................
CAB MOUNTING, TILT ...........................
DOOR ......................................................
EXTERIOR ..............................................
INTERIOR................................................
HEATER, AIR-CONDITIONER
AND VENTILATION ................................
FOREWORD
This Shop Manual is published for the information and
guidance of personnel responsible for maintenance of Mi-
tsubishi Fuso truck, and includes procedures for adjust-
ment and maintenance services.
We earnestly look forward to seeing that this manual is
made full use of in order to perform correct services with
no wastage.
For more details, please consult your nearest authorized
Mitsubishi FUSO dealer or distributors.
Kindly note that the specifications and maintenance ser-
vice figures are subject to change without prior notice in
line with improvement which will be effected from time to
time in the future.
JANUARY 2005
Applicable models
FB, FE
В©2005 Mitsubishi Fuso Truck & Bus Corporation
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00-1
GROUP 00 GENERAL
VEHICLE MODEL CODING SYSTEM ............................................... 00-2
EQUIPMENT TYPE CODES LIST ..................................................... 00-3
POWER TRAIN TABLE ..................................................................... 00-4
HOW TO READ THIS MANUAL ........................................................ 00-6
CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ....... 00-12
PRECAUTIONS FOR MAINTENANCE OPERATION ..................... 00-14
JACKING UP THE VEHICLE........................................................... 00-24
DIAGNOSIS CODES
1. Connecting Multi-Use Tester-II ................................................. 00-26
2. Accessing/Erasing Diagnosis Codes ........................................ 00-27
TABLE OF STANDARD TIGHTENING TORQUES ......................... 00-30
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00-2
1 Basic vehicle type
F
Cab-over engine truck
2 Drive system and Basic GVM
B4
2, GVM 3.5 tons
E4
2,GVM3.5to8.0tons
3 Cab type
7
Standard width cab
8
Wide cab
4 Vehicle variations, Suspension
3
GVM 3.5 to under 6.0 tons, Leaf spring
4
GVM 3.5 to under 7.0 tons, Leaf spring
5
GVM 7.0 to under 8.0 tons, Leaf spring
5 Engine
B
4M42 (92 kW {125 PS} )
P
4D34T (105 kW {143 PS} )
6 Wheelbase
B
FB, FE 2500 mm
C
FE
2750 mm
D
FB, FE 2950 mm
E
FB, FE 3350 mm
G
FB, FE 3850 mm
H
FE
4200 mm
J
FE
4470 mm
7 Rear tire arrangement, Payload
4
Rear double
GVM 3.5 to under 6.0 tons
6
Rear double
GVM 6.0 to under 8.0 tons
8 Vehicle specification
S
Except crew cab, Turbo charger
W
Crew cab
9 Steering position
L
Left-hand drive vehicle
R
Right-hand drive vehicle
1
7
4
35
2
9
8
6
FE73BB
VEHICLE MODEL CODING SYSTEM
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00
00-3
Component
Name plate marking
Code description
Engine
4M50-T
4
M
5
0
T
Turbocharged
Order of development within same series
Order of development among different series
Diesel engine
No. of cylinders (4)
Clutch
C5W33
C
5
W
33
Disc OD
Facing material (W: Woven)
Load carrying capacity of truck class (tonnage)
on which the clutch is primarily used
Initial letter of the clutch
Transmission
M035S6
M
036
S
6
Forward speeds
Type of mesh (S: Synchromesh)
Load carrying capacity of truck class (tonnage)
on which the clutch is primarily used
Initial letter of the transmission
Propeller shaft
P3
P
3
Load carrying capacity of truck class (tonnage)
on which the clutch is primarily used
Initial letter of the propeller shaft
Front axle
F200T
F
200
T
Vehicle type (T: Truck)
Load carrying capacity of truck class (tonnage)
on which the clutch is primarily used
Initial letter of the front axle
Rear axle
R033T
R
03
3
T
Vehicle type (T: Truck)
Order of development within same series
Load carrying capacity of truck class (tonnage)
on which the clutch is primarily used
Initial letter of the rear axle
Reduction and differential
D033H
D
03
3
H
Tooth profile (H: Hypoid gear)
Order of development within same series
Load carrying capacity of truck class (tonnage)
on which the clutch is primarily used
Initial letter of the reduction & differential
EQUIPMENT TYPE CODES LIST
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00-4
Vehicle model
Engine
Clutch
Transmission Propeller shaft Rear axle
Reduction &
Differential
FB83BB4SL
4M42-T
C3W28
M027S5
P2
R015T
D1H
FB83BD4SL
4M42-T
C3W28
M027S5
P2
R015T
D1H
FB83BE4SL
4M42-T
C3W28
M027S5
P2
R015T
D1H
FB83BE4WL
4M42-T
C3W28
M027S5
P2
R015T
D1H
FB83BG4SL
4M42-T
C3W28
M027S5
P2
R015T
D1H
FB83BB4SR
4M42-T
C3W28
M027S5
P2
R015T
D1H
FB83BD4SR
4M42-T
C3W28
M027S5
P2
R015T
D1H
FB83BE4SR
4M42-T
C3W28
M027S5
P2
R015T
D1H
FB83BE4WR
4M42-T
C3W28
M027S5
P2
R015T
D1H
FB83BG4SR
4M42-T
C3W28
M027S5
P2
R015T
D1H
FE73BB4SL
4M42-T
C3W28
M027S5
P2
R020T
D2H
FE73BD4SL
4M42-T
C3W28
M027S5
P2
R020T
D2H
FE73BE4SL
4M42-T
C3W28
M027S5
P2
R020T
D2H
FE73BE4WL
4M42-T
C3W28
M027S5
P2
R020T
D2H
FE74BB4SL
4M42-T
C3W28
M027S5
P2
R020T
D2H
FE74BD4SL
4M42-T
C3W28
M027S5
P2
R020T
D2H
FE74BE4SL
4M42-T
C3W28
M027S5
P2
R020T
D2H
FE74BE4WL
4M42-T
C3W28
M027S5
P3
R020T
D2H
FE84PC4SL
4D34-T
C4W30
M035S6
P3
R033T
D033H
FE84PE4SL
4D34-T
C4W30
M035S6
P3
R033T
D033H
FE84PG4SL
4D34-T
C4W30
M035S6
P3
R033T
D033H
FE84PC6SL
4D34-T
C4W30
M035S6
P3
R033T
D033H
FE84PE6SL
4D34-T
C4W30
M035S6
P3
R033T
D033H
FE84PG6SL
4D34-T
C4W30
M035S6
P3
R033T
D033H
FE84PG6WL
4D34-T
C4W30
M035S6
P3
R033T
D033H
FE84PC6SR
4D34-T
C4W30
M035S6
P3
R033T
D033H
FE84PE6SR
4D34-T
C4W30
M035S6
P3
R033T
D033H
FE84PG6SR
4D34-T
C4W30
M035S6
P3
R033T
D033H
FE84PG6WR
4D34-T
C4W30
M035S6
P3
R033T
D033H
FE85PC6SL
4D34-T
C4W30
M035S6
P3
R035T
D035H
FE85PE6SL
4D34-T
C4W30
M035S6
P3
R035T
D035H
FE85PG6SL
4D34-T
C4W30
M035S6
P3
R035T
D035H
FE85PG6WL
4D34-T
C4W30
M035S6
P3
R035T
D035H
FE85PH6SL
4D34-T
C4W30
M035S6
P3
R035T
D035H
FE85PH6WL
4D34-T
C4W30
M035S6
P3
R035T
D035H
FE85PJ6SL
4D34-T
C4W30
M035S6
P3
R035T
D035H
FE85PC6SR
4D34-T
C4W30
M035S6
P3
R035T
D035H
FE85PE6SR
4D34-T
C4W30
M035S6
P3
R035T
D035H
FE85PG6SR
4D34-T
C4W30
M035S6
P3
R035T
D035H
FE85PG6WR
4D34-T
C4W30
M035S6
P3
R035T
D035H
FE85PH6SR
4D34-T
C4W30
M035S6
P3
R035T
D035H
FE85PH6WR
4D34-T
C4W30
M035S6
P3
R035T
D035H
FE85PJ6SR
4D34-T
C4W30
M035S6
P3
R035T
D035H
POWER TRAIN TABLE
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MEMO
00-5
00
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00-6
This manual consists of the following parts:
Specifications
Structure and Operation
Troubleshooting
On-vehicle Inspection and Adjustment
Service procedures
On-vehicle Inspection and Adjustment
Procedures for inspection and adjustment of individual parts and assemblies as mounted on the vehicle are de-
scribed including specific items to check and adjust. Specified or otherwise, inspection should be performed for
looseness, play, backlash, crack, damage, etc.
Service procedure
Procedures for servicing components and parts off the vehicle are described centering on key points in their re-
moval, installation, disassembly, reassembly, inspection, etc.
Inspection
Check items subject to "acceptable/unacceptable'' judgement on the basis of service standards are all given.
Some routine visual checks and cleaning of some reused parts are not described but must always be included in
actual service work.
Caution
This service manual contains important cautionary instructions and supplementary information under the following
four headings which identify the nature of the instructions and information:
Terms and Units
Front and rear
The forward running direction of the vehicle is referred to as the front and the reverse running direction is referred to
as the rear.
Left and right
Left hand side and right hand side, when facing the forward running direction of the vehicle, are respectively left and
right.
Standard value
Standard value dimensions in designs indicating: the design dimensions of individual parts, the standard clearance
between two parts when assembled, and the standard value for an assembly part, as the case may be.
Limit
When the value of a part exceeds this, it is no longer serviceable in respect of performance and strength and must
be replaced or repaired.
DANGER
Precautions that should be taken in handling potentially dangerous substances
such as battery fluid and coolant additives.
WARNING
Precautionary instructions, which, if not observed, could result in serious injury or
death.
CAUTION
Precautionary instructions, which, if not observed, could result in damage to or de-
struction of equipment or parts.
NOTE
Suggestions or supplementary information for more efficient use of equipment or
better understanding.
HOW TO READ THIS MANUAL
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