---===SME_1002_00023_0001.djvu===---
Pub.No.TWME0929, NOVEMBER 2009 
Shop Manual 
For Vietnam/Philippine 
(EURO2) 
chassis 
---===SME_1002_00023_0001.djvu===---
Pub.No.TWME0929, NOVEMBER 2009 
Shop Manual 
For Vietnam/Philippine 
(EURO2) 
chassis 
---===SME_1002_00023_0002.djvu===---
---===SME_1002_00023_0003.djvu===---
Pub.No.TWME0929, NOVEMBER 2009 
---===SME_1002_00023_0004.djvu===---
GROUP INDEX 
GENERAL ............................................. 
CLUTCH ................................................ 
MANUAL TRANSMISSION................... 
PROPELLER SHAFT ............................ 
FRONT AXLE ....................................... 
REAR AXLE .......................................... 
WHEEL, TIRE........................................ 
FRONT SUSPENSION .......................... 
REAR SUSPENSION ............................ 
BRAKE ................................................. 
PARKING BRAKE ................................ 
STEERING ............................................ 
BUMPER, FRAME, REAR BODY ......... 
CAB MOUNTING, TILT ......................... 
DOOR .................................................... 
EXTERIOR ............................................ 
INTERIOR.............................................. 
HEATER, AIR CONDITIONER, 
AND VENTILATION .............................. 
FOREWORD 
This Shop Manual is published for the information and 
guidance of personnel responsible for maintenance of 
Mitsubishi Fuso FM series trucks, and includes proce- 
dures for adjustment and maintenance services. 
We earnestly look forward to seeing that this manual is 
made full use of in order to perform correct services with 
no wastage. 
For more details, please consult your nearest authorized 
Mitsubishi Fuso dealer or distributors. 
Kindly note that the specifications and maintenance ser- 
vice figures are subject to change without prior notice in 
line with improvement which will be effected from time to 
time in the future. 
NOVEMBER 2009 
Applicable models 
FM 
(EURO2) 
В©2009 Mitsubishi Fuso Truck & Bus Corporation 
---===SME_1002_00023_0005.djvu===---
This Shop Manual contains the information classified into the following groups. 
1. ENGINE volume 
2. CHASSIS volume 
3. ELECTRICAL volume 
Group No. 
Group subject 
11 
ENGINE 
12 
LUBRICATION 
13 
FUEL AND ENGINE CONTROL 
14 
COOLING 
15 
INTAKE AND EXHAUST 
Group No. 
Group subject 
21 
CLUTCH 
22 
MANUAL TRANSMISSION 
25 
PROPELLER SHAFT 
26 
FRONT AXLE 
27 
REAR AXLE 
31 
WHEEL, TIRE 
33 
FRONT SUSPENSION 
34 
REAR SUSPENSION 
35 
BRAKE 
36 
PARKING BRAKE 
37 
STEERING 
41 
BUMPER, FRAME, REAR BODY 
42 
CAB MOUNTING, TILT 
43 
DOOR 
51 
EXTERIOR 
52 
INTERIOR 
55 
HEATER, AIR CONDITIONER, AND VENTILATION 
Group No. 
Group subject 
54 
ELECTRICAL 
---===SME_1002_00023_0006.djvu===---
00-1 
GROUP 00 GENERAL 
VEHICLE MODEL CODING SYSTEM .............................................. 00-2 
EQUIPMENT TYPE CODING SYSTEM ............................................ 00-3 
POWER TRAIN TABLE ...................................................................... 00-4 
HOW TO READ THIS MANUAL ....................................................... 00-6 
1. Illustrated Parts Breakdown and Service Procedures ..................... 00-8 
2. How to Read Circuits ........................................................................ 00-10 
CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ...... 00-14 
PRECAUTIONS FOR MAINTENANCE OPERATION .................... 00-16 
JACKING UP THE VEHICLE........................................................... 00-26 
TABLE OF STANDARD TIGHTENING TORQUES ........................ 00-28 
---===SME_1002_00023_0007.djvu===---
00-2 
1 Basic vehicle type 
F 
Cab-over engine truck 
2 Drive system 
M 
4Г—2G.V.W.16ton 
3 Development sequential number 
6 
4 Suspension 
5 
Leaf suspension 
5 Engine 
7 
6D16 
6 Wheel base 
H 
4100 to 4400 mm 
N 
5600 to 5900 mm 
7 Chassis arrangement for use 
none Standard use 
F 
Fire engine use 
8 Engine type 
S 
Turbo-charged 
9 Steering position 
L 
Left-hand drive vehicle 
10 Export specification 
1 
7 
4 
35 
2 
9 
8 
6 
FM657HF L 
S 
10 
DJ3 
VEHICLE MODEL CODING SYSTEM 
---===SME_1002_00023_0008.djvu===---
00 
00-3 
Component 
Name plate marking 
Code description 
Engine 
6D16T2 
6 
D 
1 
6 
T 
2 
Classification of turbocharger 
With turbocharger 
Order of development within same series 
Order of development among different series 
Diesel engine 
No. of cylinders (6: six cylinders) 
Clutch 
C6W35 
C 
6 
W 
35 
Disc OD 
Facing material (W: Woven) 
Load carrying capacity of truck class (ton- 
nage) 
Initial letter of the clutch 
Transmission 
M060S6 
M 
060 
S 
6 
Forward speeds 
Type of mesh (S: Synchromesh) 
Load carrying capacity of truck class (ton- 
nage) 
Initial letter of the transmission 
Propeller shaft 
P8 
P 
8 
Load carrying capacity of truck class (ton- 
nage) 
Initial letter of the propeller shaft 
Front axle 
F650T 
F 
650 
T 
Vehicle type (T: Truck) 
Load carrying capacity of truck class (ton- 
nage) 
Initial letter of the front axle 
Rear axle 
R080T 
R 
080 
T 
Vehicle type (T: Truck) 
Load carrying capacity of truck class (ton- 
nage) 
Initial letter of the rear axle 
Reduction and differential 
D8H 
D 
8 
H 
Tooth profile (H: Hypoid gear) 
Load carrying capacity of truck class (ton- 
nage) 
Initial letter of the reduction & differential 
EQUIPMENT TYPE CODING SYSTEM 
---===SME_1002_00023_0009.djvu===---